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20ml Vial Liquid Filling Mahicne For Pharmaceutical facility peristaltic pump PLC programme

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Country/Region:china
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20ml Vial Liquid Filling Mahicne For Pharmaceutical facility peristaltic pump PLC programme

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Brand Name :Lingyao
Model Number :LYKXGF2-30
Certification :CE, ISO, GMP
Place of Origin :China
MOQ :1 unit
Price :200,000-400,000USD per piece
Payment Terms :D/A,D/P,T/T,Western Union
Supply Ability :3 pcs per 6 months
Delivery Time :180 work days normally
Packaging Details :carton, wood carton, pallets
Production Name :Vial Filling Capping Machine
Vial Size :20 ml
Quality Assurance & Compliance :CE, GMP, ISO, etc..
Precision & Accuracy :High-precision filling +/-1%
Automation Level :Fully automated
Scalability & Flexibility :2-30ml vials
Sterilization Capability :Integrated sterilization processes(ultrasonic cleaning, dry heat sterilization)
After-sales Service & Technical Support :1-2 years guarantee maintenance, free spare parts available, and troubleshooting assistance to minimize downtime
Energy Efficiency :water, energy aligned with sustainability goals
Data Integrity & Traceability :21 CFR Part 11
Material Compatibility :SS316
Proven Track Record :Available
Machine Name :Vial Filling Line
Function :Vials Washing, Sterilization, Filling, Plugging, Capping
Filling Volume :2-30ml
Filling Liquid Type :Vaccine
Output Capacity :6000-26000 BPH
Vials Material :Glass
Filling Accuracy :+/-0.5%
Breakage Rate :<0.5%
Nitrigon Filling :Yes
CIP/SIP :Yes
Oven Cooling Style :Water Cooling
Plugging Style :Half
Capping Head :Multi
LAF :Yes
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20ml Vial Liquid Filling Mahicne For Pharmaceutical facility peristaltic pump PLC programme

To determine the fill speed for a 2-30ml vial liquid filling machine, you need to consider the volume of the vials, the desired production rate, and the characteristics of the filling equipment. Here is a general approach to calculate the fill speed:

  1. Calculate the Fill Volume per Vial:

    • For a range of 2-30ml vials, you need to consider the maximum volume (30ml) that will be filled in a vial.
  2. Determine the Desired Production Rate:

    • Define how many vials you aim to fill per hour or per day. This will depend on your production requirements.
  3. Calculate the Total Fill Volume per Hour:

    • Multiply the fill volume per vial by the desired production rate to get the total fill volume per hour.
  4. Consider Filling Time per Vial:

    • Determine the time required to fill each vial accurately. This will depend on the filling equipment and the characteristics of the liquid being filled.
  5. Calculate Fill Speed:

    • Divide the total fill volume per hour by the filling time per vial to get the fill speed required for the 2-30ml vial filling line.

Fill Speed=Total Fill Volume per HourFilling Time per Vial

Below is the main spec of our vial liquid filling machines:

Model LYQCL80+LYASMR620/48+LYKGF8 LYQCL1000+LYASMR620/48+LYKGF10 LYQCL120+LYASMR620/55+LYKGF12
Adaptive Spec 2-30ml national standard vials 2-30ml national standard vials 2-30ml national standard vials
Capacity 6000-12000pcs/hr 6000-18000pcs/hr 6000-26000pcs/hr
Clarity >99%
Breakage rate <0.5%
Filling Torlerance 1.5 %
Fresh Water consumption 0.2-0.4Mpa/0.6-1.0 m3/hr
Clean compressed air consumption and pressure 0.3-0.6Mpa/35-80 m3/hr
Pass rate of stopping > 99%
Pass rate of capping > 99%
vacuum pumping speed 60m3/h(external distribution)
Exhuast volume 3500-4800m3/h
Weight 9300 KGs
Total Power about 90kw 380v 50Hz about 93kw 380v 50Hz about 110kw 380v 50Hz
Size about 12600 X 2260 X 2445mm about 12600 X 2260 X 2445mm about 13200 X 2260 X 2445mm

20ml Vial Liquid Filling Mahicne For Pharmaceutical facility peristaltic pump PLC programme

vial liquid filling machine Features:

The XKFG series vial liquid filling machine is designed for precise and efficient filling of insulin vials. It performs filling, post-filling air flushing, and stoppering operations with high accuracy and consistency. The machine is capable of handling vials in the specified 2-25ml range, ensuring precise dosage delivery and product integrity.

In conclusion, the vial liquid filling machine integrates cutting-edge technologies and multiple processing stages to ensure the production of high-quality insulin vials. The synchronized operation of the ultrasonic bottle washing machine, hot air circulation oven, and vial liquid filling machine enables a seamless and efficient manufacturing process, meeting the stringent requirements of the pharmaceutical industry.

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