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Suzhou Lingyao Intelligent Equipment Co., Ltd.

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Province/State:jiangsu

Country/Region:china

Contact Person:MrJerry

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China Sterile Ampoule Liquid Filler for Insulin Compact Design with high Dosing Accuracy wholesale

Sterile Ampoule Liquid Filler for Insulin Compact Design with high Dosing Accuracy

Name: Sterile Ampoule Liquid Filler for Insulin Compact Design with high Dosing Accuracy
Brand: Lingyao
Price: 150 USD

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Brand Name :Lingyao

Model Number :LYAPL1-20-I

Certification :CE, ISO, GMP

Place of Origin :China

MOQ :1 unit

Price :USD 150,000-350,000 per unit

Payment Terms :D/A,D/P,T/T,Western Union,MoneyGram

Supply Ability :1 unit per month

Delivery Time :180 work days

Packaging Details :carton, wood carton, pallets

Quality Assurance & Compliance :CE, GMP, ISO, etc..

Precision & Accuracy :High-precision filling, +/- 0.5%

Automation Level :Fully automated, washing-sterilizing-filling-sealing integration

Aseptic Performance :cleanroom-compatible designs, validated sterilization protocols, and laminar airflow systems

Scalability & Flexibility :1-10ml glass ampoules

Sterilization Capability :Integrated sterilization processes (ultrasonic cleaning, dry heat sterilization

After-sales Service & Technical Support :1-2 years guarantee maintenance, free spare parts available, and troubleshooting assistance to minimize downtime

Energy Efficiency :low power consumption

Data Integrity & Traceability :21 CFR Part 11

Material Compatibility :SS316

Proven Industry Experience :Pakistan, Bangladesh, Thailand, UE, UA, Vietnam, Indonesia, Turkey, Iran, Israel, USA etc.

Machine Name :Vial Filling Line

Function :Vials Washing, Sterilization, Filling, Plugging, Capping

Filling Volume :2-30ml

Filling Liquid Type :Vaccine

Output Capacity :6000-26000 BPH

Vials Material :Glass

Filling Accuracy :+/-0.5%

Breakage Rate :<0.5%

Nitrigon Filling :Yes

CIP/SIP :Yes

Oven Cooling Style :Water Cooling

Plugging Style :Half

Capping Head :Multi

LAF :Yes

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Sterile Ampoule Liquid Filler for Insulin Compact Design with high Dosing Accuracy

Designed specifically for insulin and other high-value biologics, this sterile ampoule filling machine combines precision engineering with pharmaceutical-grade compliance to meet the stringent demands of modern drug manufacturing. With a 0.5% dosing accuracy, it ensures consistent insulin dosage delivery, minimizing product waste and maximizing batch yield—critical for cost-sensitive and high-compliance markets like the Middle East, where diabetes prevalence exceeds 20%.

Key Features Delivering Tangible Value:

Ultra-Compact Design for Flexible Layouts
- Optimized footprint (1.8m × 1.2m) suits small-batch production and cleanroom environments, ideal for regional pharmaceutical hubs in Dubai or Saudi Arabia seeking space-efficient solutions.
- Modular structure allows integration with existing isolator or RABS systems for aseptic processing.
Zero-Contamination Guarantee
- Full CIP/SIP (Clean-in-Place/Sterilize-in-Place) functionality reduces downtime between batches.
- 316L stainless steel contact surfaces and FDA-compliant seals prevent leaching, ensuring compliance with WHO GMP and ISO 14644-1 Class 5 standards.
Adaptive Temperature Control
- Patented cooling jackets maintain insulin at 2–8°C during filling, crucial for heat-sensitive biologics in Middle Eastern climates.
- Real-time viscosity monitoring adjusts pump speeds to handle temperature-induced liquid variations.
Smart Production Analytics
- HMI touchscreen tracks fill weight (2–500ml range), rejects under/overfilled ampoules, and generates audit-ready reports for FDA/EMA submissions.
- OEE (Overall Equipment Effectiveness) dashboard identifies bottlenecks, boosting throughput to 26,000 ampoules/hour.

20ml ampoule filling machine sop Spec:

technical parameters

product model	LYQCL100+LYASMR 620/43+LYAGF8
size range	1-20ml national standard ampoules
Output(1-2ml)	16000-22000pcs/h
Output(5-10ml)	8000-12000pcs/h
Output(20ml)	5000-7000pcs/h
Clarity	＞99%
Breakage rate	≤1%(whole line)
Filling Precision	±0.5-2%(according to pharmacopoeia standard)
Water Consumption and Pressure	0.2-0.4Mpa / 0.6-1.0m³/h
Cleaning CA Consumption and Pressure	0.3-0.6Mpa / 35-80m³/h 0.3-1.0Mpa / 35-80m³/h
Sealed gas	Gas(liquefied gas)+oxygen, oxyhydrogen generation gas, natural gas
Oxygen consumption	0.2-0.3Mpa,1.2-1.5m³/h
Gas consumption	0.1-0.3Mpa,1.5-2.5m³/h
Exhaust volume	3500-4100m³/h
Net weight	7800(kg)
Total power	around 72kw 380V 50HZ
Outline size	around 9940x2260x2445mm

Configuration	Details
Number of Filling Needles	12 needles
Suitable Vial Size	1-10ml
Output Capacity	≥24,000 vials/hour
Accuracy	±1%
Nitrogen Consumption	0.2-0.3 Mpa, 1.5-2.5 m³/h

Why This Machine Outperforms Competitors?

Seamless Scalability: Upgradeable from manual loading to robotic arm automation as production demands grow.
Energy Efficiency: servo motors reduce power consumption by 30% versus traditional fillers.
Material Savings: Peristaltic pump technology cuts insulin waste to <0.5ml per 100ml batch, saving ~$12,000 annually for mid-sized facilities.

Ideal For:

Insulin manufacturers supplying GCC countries requiring halal-certified biologics.
CDMOs handling cytotoxins or monoclonal antibodies needing isolator-compatible systems.
Hospitals producing in-house sterile preparations under USP <797> guidelines.

Equip your facility with a sterile ampoule filling solution that bridges precision, compliance, and ROI—request a live demo today to validate performance with your specific insulin formulation.

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