Suzhou Lingyao Intelligent Equipment Co., Ltd.
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1/2/3/5/10ml Ampoules Filling Line high precision filling with Ultrasonic Washing Machine
The main purpose of this Ampoules Filling Line is to facilitate the filling and sealing of small-volume injection vials, ranging from 1 to 20ml. Comprising the LYOCL series vertical ultrasonic bottle washer, the LYASMR series tunnel-type hot air circulating sterilizing oven, and the LYAGF series vertical ampoule filling and sealing machine, this Ampoules Filling Line boasts an elegant and compact design, making it suitable for pharmaceutical production facilities with limited space. Ampoules Filling Line is capable of seamlessly carrying out a series of process steps, including water rinsing, ultrasonic cleaning, flushing, air flushing, drying sterilization, cooling, filling, and sealing for ampoules, thus providing a comprehensive solution for aseptic pharmaceutical production. The advanced design concept, rational structure, and stable performance of this Ampoules Filling Line ensure compliance with the relevant requirements of the current Good Manufacturing Practice (cGMP) for pharmaceutical production, thereby providing technical assurance for sterile drug manufacturing. This Ampoules Filling Line plays a crucial role in meeting the stringent quality standards of pharmaceutical production and is indispensable in the pharmaceutical manufacturing sector.
Ampoules Filling Line Spec:
| technical parameters | ||||
| product model | LYQCL100+LYASMR 620/43+LYAGF8 | |||
| size range | 1-20ml national standard ampoules | |||
| Output(1-2ml) | 16000-22000pcs/h | |||
| Output(5-10ml) | 8000-12000pcs/h | |||
| Output(20ml) | 5000-7000pcs/h | |||
| Clarity | ＞99% | |||
| Breakage rate | ≤1%(whole line) | |||
| Filling Precision | ±0.5-2%(according to pharmacopoeia standard) | |||
| Water Consumption and Pressure | 0.2-0.4Mpa / 0.6-1.0m³/h | |||
| Cleaning CA Consumption and Pressure | 0.3-0.6Mpa / 35-80m³/h 0.3-1.0Mpa / 35-80m³/h | |||
| Sealed gas | Gas(liquefied gas)+oxygen, oxyhydrogen generation gas, natural gas | |||
| Oxygen consumption | 0.2-0.3Mpa,1.2-1.5m³/h | |||
| Gas consumption | 0.1-0.3Mpa,1.5-2.5m³/h | |||
| Exhaust volume | 3500-4100m³/h | |||
| Net weight | 7800(kg) | |||
| Total power | around 72kw 380V 50HZ | |||
| Outline size | around 9940x2260x2445mm | |||
Ampoules Filling Line Performance Features
◆ Vertical Ultrasonic Bottle Washer: The Ampoules Filling Line adopts a combination of ultrasonic online cleaning and separate alternating water and air jet cleaning, making it the most popular and effective cleaning equipment internationally with excellent visible foreign matter detection. Ampoules Filling Line has a wide adaptability and low bottle breakage rate. Throughout the entire cleaning process, water and air are sprayed independently through separate nozzles, with each nozzle fixed for a specific cleaning medium to complete a rinsing or cleaning process, thus avoiding cross-contamination and dead corners, in compliance with the requirements of the new version of GMP.
◆ Tunnel-Type Hot Air Circulating Sterilizing Oven: The oven utilizes laminar flow principles and high-speed hot air sterilization process, allowing containers to achieve A-grade standard laminar flow environment within the sealed tunnel for the complete production process of preheating, drying sterilization, and cooling until the bottles are discharged. This Ampoules Filling Line is currently the most popular and effective drying and sterilization equipment internationally, with uniform heat distribution, excellent heat removal effect, and equipped with mesh belt ultrasonic online cleaning, power failure protection, and automatic wind pressure adjustment system.
◆ Vertical Ampoule Filling and Sealing Machine: The Ampoules Filling Line adopts a balcony-type design structure, and the screw turntable bottle transfer can automatically complete bottle separation, pre-flushing with nitrogen, filling, post-nitrogen filling, preheating, and sealing by pulling. It operates smoothly with a high pass rate for finished products.
We are qualified to provide the following services:
Accompanying production services. is acharacteristic service that Lingyao can provide to support our clients: