Suzhou Lingyao Intelligent Equipment Co., Ltd.
Provide professional products and services for the global pharmaceutical industry.
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Advanced Intelligent Vial Filling Line Machine for Liquid Medicine Filling with Ultrasonic Washing
Advanced intelligent electronic control technology in Advanced Advanced Intelligent Vial Filling Line Machine refers to the use of sophisticated electronic systems to automate and optimize the process of filling vials in a production line. This technology typically involves the integration of sensors, actuators, controllers, and software to achieve precise control over the filling process.
Key features of Advanced Intelligent Vial Filling Line Machine include:
Automated filling: The system can automatically fill vials with the correct amount of liquid or powder, reducing the need for manual intervention.
Precision control: The technology allows for precise control over factors such as filling speed, volume accuracy, and sealing to ensure consistent product quality.
Real-time monitoring: Sensors and monitoring devices can provide real-time data on the filling process, allowing operators to quickly identify and address any issues that may arise.
Integration with other systems: The electronic control technology can be integrated with other production line systems, such as quality control and inventory management, to streamline the overall manufacturing process.
Data analytics: The system may include data analytics capabilities to analyze production data and identify opportunities for optimization and efficiency improvement.
Advanced intelligent electronic control technology in vial filling lines helps manufacturers improve productivity, reduce waste, and ensure product quality through automation and smart control systems.
Advanced Intelligent Vial Filling Line Machine Main Spec:
| Model | LYQCL80+LYASMR620/48+LYKGF8 | LYQCL1000+LYASMR620/48+LYKGF10 | LYQCL120+LYASMR620/55+LYKGF12 |
| Adaptive Spec | 2-30ml national standard vials | 2-30ml national standard vials | 2-30ml national standard vials |
| Capacity | 6000-12000pcs/hr | 6000-18000pcs/hr | 6000-26000pcs/hr |
| Clarity | >99% | ||
| Breakage rate | <0.5% | ||
| Filling Torlerance | 1.5 % | ||
| Fresh Water consumption | 0.2-0.4Mpa/0.6-1.0 m3/hr | ||
| Clean compressed air consumption and pressure | 0.3-0.6Mpa/35-80 m3/hr | ||
| Pass rate of stopping | > 99% | ||
| Pass rate of capping | > 99% | ||
| vacuum pumping speed | 60m3/h(external distribution) | ||
| Exhuast volume | 3500-4800m3/h | ||
| Weight | 9300 KGs | ||
| Total Power | about 90kw 380v 50Hz | about 93kw 380v 50Hz | about 110kw 380v 50Hz |
| Size | about 12600 X 2260 X 2445mm | about 12600 X 2260 X 2445mm | about 13200 X 2260 X 2445mm |
The HACO hot air circulation oven plays a crucial role in the Advanced Intelligent Vial Filling Line Machine by providing efficient drying, sterilization, and heat source removal. After the vials undergo washing and rinsing processes, they are transferred to the oven for preheating, drying, and sterilization. The hot air circulation system ensures uniform heat distribution, effectively removing moisture and sterilizing the vials to meet stringent quality standards.
The XKFG series liquid filling and stoppering machine is designed for precise and efficient filling of insulin vials. It performs filling, post-filling air flushing, and stoppering operations with high accuracy and consistency. The Advanced Intelligent Vial Filling Line Machine is capable of handling vials in the specified 2-25ml range, ensuring precise dosage delivery and product integrity.
In conclusion, the Advanced Intelligent Vial Filling Line Machine integrates cutting-edge technologies and multiple processing stages to ensure the production of high-quality insulin vials. The synchronized operation of the ultrasonic bottle washing machine, hot air circulation oven, and liquid filling and stoppering machine enables a seamless and efficient manufacturing process, meeting the stringent requirements of the pharmaceutical industry.