Suzhou Lingyao Intelligent Equipment Co., Ltd.
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tunnel-type hot air circulation sterilization oven in Lingyao LYKXGF2-30 vial filling line
Lingyao LYKXGF2-30 vial filling line have A positive table design structure
A positive table design structure in a filling and stoppering machine offers several advantages, including:
Improved Stability: The positive table design ensures that the containers are securely held in place during the filling and stoppering process, reducing the risk of spillage or misalignment.
Accurate Positioning: The positive table design helps in accurately positioning the containers under the filling and stoppering mechanisms, ensuring precise filling and stoppering of each container.
Enhanced Efficiency: By providing a stable and precise platform for the containers, the positive table design can help increase the overall efficiency of the filling and stoppering process by reducing errors and rework.
Reduced Downtime: With a reliable positive table design, there is less chance of containers getting stuck or misaligned during the filling and stoppering process, leading to reduced downtime for adjustments or repairs.
Compatibility with Various Container Sizes: The positive table design can be easily adjusted to accommodate different container sizes and shapes, making the filling and stoppering machine versatile and adaptable to various production requirements.
Overall, a positive table design structure in a filling and stoppering machine can contribute to smoother operations, improved accuracy, and increased productivity in pharmaceutical and other industries.
| Model | LYQCL80+LYASMR620/48+LYKGF8 | LYQCL1000+LYASMR620/48+LYKGF10 | LYQCL120+LYASMR620/55+LYKGF12 |
| Adaptive Spec | 2-30ml national standard vials | 2-30ml national standard vials | 2-30ml national standard vials |
| Capacity | 6000-12000pcs/hr | 6000-18000pcs/hr | 6000-26000pcs/hr |
| Clarity | >99% | ||
| Breakage rate | <0.5% | ||
| Filling Torlerance | 1.5 % | ||
| Fresh Water consumption | 0.2-0.4Mpa/0.6-1.0 m3/hr | ||
| Clean compressed air consumption and pressure | 0.3-0.6Mpa/35-80 m3/hr | ||
| Pass rate of stopping | > 99% | ||
| Pass rate of capping | > 99% | ||
| vacuum pumping speed | 60m3/h(external distribution) | ||
| Exhuast volume | 3500-4800m3/h | ||
| Weight | 9300 KGs | ||
| Total Power | about 90kw 380v 50Hz | about 93kw 380v 50Hz | about 110kw 380v 50Hz |
| Size | about 12600 X 2260 X 2445mm | about 12600 X 2260 X 2445mm | about 13200 X 2260 X 2445mm |
The HACO hot air circulation oven plays a crucial role in the Vial filling line by providing efficient drying, sterilization, and heat source removal. After the vials undergo washing and rinsing processes, they are transferred to the oven for preheating, drying, and sterilization. The hot air circulation system ensures uniform heat distribution, effectively removing moisture and sterilizing the vials to meet stringent quality standards.
The XKFG series liquid filling and stoppering machine is designed for precise and efficient filling of insulin vials. It performs filling, post-filling air flushing, and stoppering operations with high accuracy and consistency. The machine is capable of handling vials in the specified 2-25ml range, ensuring precise dosage delivery and product integrity.
In conclusion, the Vial filling line integrates cutting-edge technologies and multiple processing stages to ensure the production of high-quality insulin vials. The synchronized operation of the ultrasonic bottle washing machine, hot air circulation oven, and liquid filling and stoppering machine enables a seamless and efficient manufacturing process, meeting the stringent requirements of the pharmaceutical industry.