Suzhou Lingyao Intelligent Equipment Co., Ltd.

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Compact Liquid Groninger Vial Filling Line For Ampoule Production

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Suzhou Lingyao Intelligent Equipment Co., Ltd.
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Province/State:jiangsu
Country/Region:china
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Compact Liquid Groninger Vial Filling Line For Ampoule Production

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Brand Name :Lingyao
Model Number :LYKXGF2-30
Certification :CE, ISO, GMP
Place of Origin :China
MOQ :1 unit
Price :200,000-400,000USD per piece
Payment Terms :D/A, D/P, T/T, Western Union
Supply Ability :3 pcs per 6 months
Delivery Time :180 work days normally
Packaging Details :carton, wood carton, pallets
Vial Size :2-30 ml
Warranty :1 Years
Condition :New
Capping Type :Screw-on, crimp-on, or flip-off
Capping Accuracy :±0.5% (depending on cap type)
Material :Stainless Steel
Filling Material :Flowing Liquid
Operation Mode :Automatic
Control System :PLC control with touch screen
Power Consumption :about 90kw
Weight :Approx. 1500kg
Operator :1~2 People
Filling Principle :Peristaltic Pump
Application :Pharmaceutical, biotech, cosmetic industries
Capping Method :18 Heads Rotary Plugging Units.
Filling Accuracy :+/-0.5%
Color :Silver
Production Name :Vial Filling Capping Machine
Format Change :Easy Change Over
Quality Assurance & Compliance :CE, GMP, ISO, etc..
Precision & Accuracy :High-precision filling +/-1%
Automation Level :Fully automated
Scalability & Flexibility :2-30ml vials
Sterilization Capability :Integrated sterilization processes(ultrasonic cleaning, dry heat sterilization)
After-sales Service & Technical Support :1-2 years guarantee maintenance, free spare parts available, and troubleshooting assistance to minimize downtime
Energy Efficiency : water, energy aligned with sustainability goals
Data Integrity & Traceability :21 CFR Part 11
Material Compatibility :SS316
Proven Track Record :Available
Machine Name :Vial Filling Line
Function :Vials Washing, Sterilization, Filling, Plugging, Capping
Filling Volume :2-30ml
Filling Liquid Type :Vaccine
Output Capacity :6000-26000 BPH
Vials Material :Glass
Breakage Rate :<0.5%
Nitrigon Filling :Yes
CIP/SIP :Yes
Oven Cooling Style :Water Cooling
Plugging Style :Half
Capping Head :Multi
LAF :Yes
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Compact vial filling line,Space-saving vial filling equipment, liquid vial filling compact line for vials-LYKXGF2-30

Compact Vial Filling Line (LYKXGF2-30): Space-Saving Solution for High-Efficiency Pharmaceutical Production

The Compact Vial Filling Line is a fully integrated, space-saving system designed for the production of 2-25ml insulin vials. This line combines the LQCL series vertical ultrasonic bottle washing machine, the HACO hot air circulation oven, and the liquid filling and stoppering machine, offering a synchronized workflow for seamless and efficient manufacturing.

Key Features:

  • Vertical Ultrasonic Bottle Washing Machine: Utilizes advanced ultrasonic technology for thorough cleaning, including spray rinsing, ultrasonic rough cleaning, and dual-cycle internal/external washing to ensure sterile vials.
  • Hot Air Circulation Oven: Provides efficient drying, sterilization, and heat source removal with uniform hot air distribution, meeting stringent quality standards.
  • Liquid Filling and Stoppering Machine: Designed for precise filling, post-filling air flushing, and stoppering of insulin vials, ensuring high accuracy and consistency.

Model LYQCL80+LYASMR620/48+LYKGF8 LYQCL1000+LYASMR620/48+LYKGF10 LYQCL120+LYASMR620/55+LYKGF12
Adaptive Spec 2-30ml national standard vials 2-30ml national standard vials 2-30ml national standard vials
Capacity 6000-12000pcs/hr 6000-18000pcs/hr 6000-26000pcs/hr
Clarity >99%
Breakage rate <0.5%
Filling Torlerance 1.5 %
Fresh Water consumption 0.2-0.4Mpa/0.6-1.0 m3/hr
Clean compressed air consumption and pressure 0.3-0.6Mpa/35-80 m3/hr
Pass rate of stopping > 99%
Pass rate of capping > 99%
vacuum pumping speed 60m3/h(external distribution)
Exhuast volume 3500-4800m3/h
Weight 9300 KGs
Total Power about 90kw 380v 50Hz about 93kw 380v 50Hz about 110kw 380v 50Hz
Size about 12600 X 2260 X 2445mm about 12600 X 2260 X 2445mm about 13200 X 2260 X 2445mm

Compact Liquid Groninger Vial Filling Line For Ampoule Production

Compact Liquid Groninger Vial Filling Line For Ampoule ProductionCompact Liquid Groninger Vial Filling Line For Ampoule Production

Compact Design Advantages:

  • Occupies minimal floor space while integrating over 20 processes, including bottle washing, sterilization, drying, cooling, filling, and stoppering.
  • Suitable for small to medium-scale production lines, this compact vial filling line is ideal for pharmaceutical manufacturers with limited space.
  • Built-in GMP-compliant design ensures a clean and sterile production environment.

Performance Benefits:

  • High precision dosing for 2-25ml vials, ensuring accurate delivery and product integrity.
  • Efficient synchronization between machines minimizes downtime and maximizes production output.
  • Easy-to-clean and maintain design ensures compliance with GMP standards and reduces contamination risks.

The Compact Vial Filling Line is a versatile and efficient solution for pharmaceutical manufacturers, combining advanced technology with a space-saving design to meet the demanding requirements of insulin vial production.

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