Suzhou Lingyao Intelligent Equipment Co., Ltd.
Provide professional products and services for the global pharmaceutical industry.
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Liquid Vial Syringe Filling Line for Sealing 4-8 filling needles with SIEMENS touchscreen, PLC
Before setting up a small vial filling and sealing machine, it is important to gather detailed information to ensure a successful installation and operation. Some key information needed includes:
Vial specifications: Know the size, shape, and material of the vials that will be used with the machine. This includes the vial dimensions, capacity, and closure type.
Filling requirements: Determine the type of liquid product to be filled into the vials, including viscosity, fill volume, and desired accuracy.
Production capacity: Understand the required production speed in terms of vials per hour to ensure the machine can meet the production demand.
Training and support: Plan for operator training and ongoing technical support to maximize the efficiency and effectiveness of the machine.
By gathering detailed information on vial specifications, filling requirements, production capacity, space and layout, power supply, regulatory compliance, maintenance, and training, you can set up a small vial filling and sealing machine effectively and efficiently.
| Model | LYQCL80+LYASMR620/48+LYKGF8 | LYQCL1000+LYASMR620/48+LYKGF10 | LYQCL120+LYASMR620/55+LYKGF12 |
| Adaptive Spec | 2-30ml national standard vials | 2-30ml national standard vials | 2-30ml national standard vials |
| Capacity | 6000-12000pcs/hr | 6000-18000pcs/hr | 6000-26000pcs/hr |
| Clarity | >99% | ||
| Breakage rate | <0.5% | ||
| Filling Torlerance | 1.5 % | ||
| Fresh Water consumption | 0.2-0.4Mpa/0.6-1.0 m3/hr | ||
| Clean compressed air consumption and pressure | 0.3-0.6Mpa/35-80 m3/hr | ||
| Pass rate of stopping | > 99% | ||
| Pass rate of capping | > 99% | ||
| vacuum pumping speed | 60m3/h(external distribution) | ||
| Exhuast volume | 3500-4800m3/h | ||
| Weight | 9300 KGs | ||
| Total Power | about 90kw 380v 50Hz | about 93kw 380v 50Hz | about 110kw 380v 50Hz |
| Size | about 12600 X 2260 X 2445mm | about 12600 X 2260 X 2445mm | about 13200 X 2260 X 2445mm |
Several technologies are commonly used on a Vial filling line to ensure efficient and accurate filling of liquid products into vials. Some key technologies include:
Automated filling systems: Automated filling machines use precision pumps, nozzles, or syringes to accurately dispense the correct volume of liquid into each vial. These systems can be programmed to fill vials at high speeds with consistent accuracy.
Liquid level detection sensors: Sensors are used to detect the liquid level in each vial to ensure that the correct fill volume is achieved. This helps prevent underfilling or overfilling of vials.
Capping and sealing machines: These machines use various technologies such as screw capping, crimping, or sealing to securely close the vials after filling. This ensures product integrity and prevents contamination.
By incorporating these technologies into a Vial filling line, manufacturers can improve productivity, accuracy, and quality control in the filling process.
We are qualified to provide the following services:
Accompanying production services. is acharacteristic service that Lingyao can provide to support our clients: